Improve production efficiency Machine tool fixtures make the machine "more than one machine"

A machine tool fixture is a device used on a machine tool to hold a workpiece. It is called the "hand" of a machine tool. With the pressure of labor costs, how to improve the effective working time of the machine tool and save processing costs by optimizing fixtures has become an urgent concern for all SMEs.

The machine tool fixture is not only used for metal cutting machining, but also can be used in inspection, assembly, welding parts, production line manufacturing and other processes. Machine tool fixtures are only supporting industries, rather than pillar industries, but in the machining process must use a variety of fixtures, fixtures are indispensable process equipment, the market has great potential, the use of machine tool fixtures can ensure the accuracy of the workpiece, Reducing auxiliary hours, greatly increasing production efficiency, and expanding the scope of use of the machine to achieve "one machine and more energy."

At present, there are three main problems in China's machine tool fixture industry:

First, the overall size of the industry is weak, and the layout is scattered, and no industrial entity has been formed;

Second, the fixture industry is mostly small and medium-sized enterprises, the diversity of fixtures can only take a small batch production model, the economic benefits are very limited, the overall strength of the industry is poor;

3. The social recognition of machine tool fixtures is low, and the standardization and specialization of the industry are low, which restricts the development of fixture products toward specialization and marketization. The development of fixture product standards needs to be strengthened.

The future development direction of machine tool fixtures is shown in the following four aspects:

First, standardization, standardization of fixtures is conducive to its universal development, is conducive to the realization of commercial production, is conducive to reducing production costs and shorten production preparation cycle;

Second, precision, the accuracy of mechanical products is getting higher and higher, the precision of the fixtures of the machine tool is also increasing;

Third, high-efficiency, high-efficiency fixtures can reduce the time of workpiece processing, improve labor productivity, reduce labor intensity;

Fourth, flexibility, flexibility of the machine tool fixture is similar to the flexibility of the machine tool. Through adjustment, combination, etc., the adaptability of process variable factors is improved, and the needs of multi-variety, medium and small batch production in the modern machinery industry are better satisfied.

12 Axis Winding And Taping Stranding Machine

Twelve axis Automatic Winding Machine (with wrapped rubber structure)

a. Teach interactive touch control, human interface, easy operation, Chinese culture program management, easy to learn and understand, five minutes to start, no keyboard and external power supply, direct input, short adjustment time

b. Self diagnosis function, rapid maintenance

C. Four axis NC patching, spiral wrapped around the foot

d. CNC server driven, accurate positioning.

E. Quick change axial fixture

F. High speed and high precision, improve winding quality and quality

G. It can be operated alone or with automatic production

H. It can be matched with automatic material exchange, scissors and pneumatic wire clamping equipment (special equipment)

Power supply voltage: single phase 220V ± 10% 50Hz / 60Hz

Power consumption: 2KVA

Control method: four spindles synchronous servo control

Number of spindles: 12 spindles, 9000 / 12000 / 18000 standard, positive and reverse revlvle in forward and backward directions

Spindle spacing: 45mm

Spindle positioning angle 0 - 360 ° / rev

Displacement accuracy: 0.01mm

Spindle positioning accuracy ± 0.5 °

Use wire diameter 0.02-0.4mm

Foot winding speed Max: 150rpm

Wire laying speed: 0-200mm / sec

Maximum moving speed of Zun needle: 12m / min

Maximum skeleton outer diameter: 40mm

Maximum width: 90mm

Foot wrapping angle selection: 0-90

Storage and memory method: USB + dom64 (256M option)

Working air pressure: 4-6kgf / cm2

12 axis Winding And Taping Stranding Machine,winding and taping stranding machinery, stranding machine

SUZHOU DEGU MACHINERY CO.,LTD , https://www.deguwindingmachine.com