PROCESS
Drawing→ Mold → Die casting → Deburring → Drilling holes → Tapping → CNC Machining → CNC control center → Polishing → Surface Finishing → Assembly → Quality Inspection → Packing
DESCRIPTION
1 Drawing: Provide by customer, or design according as the sample.Â
2 Mold: Design and produce by ourself.Â
3 Product Material Option: A360, A380, ADC12, ADC3, AlSi12, AlSi9Cu, ZL102, ZL104
Production Capacity:Â
1:Â 2 set ABB Robotic arm arm for auto cast cylinder head mould.Â
Operation 6Â set moulds for cylinder head, /2 shift/1200PCS each day.Â
Average 20Tons aluminum each day.Â
2: Traditional casting:Â
Flexible replacement of different mould casting.Â
2 shift operation for 10~20 kinds of item.Â
Total 1000~2000 piece parts is casting capacity each day.Â
3: Machining:Â
For Cylinder Head: (A, B, C, D, E, F) six lean production lines for machining cylinder head.Â
24hours working.Â
Total finished machining part1000PCS and shipment 1000PCS each day.Â
For Export Part:Â
15 sets CNC machine can be 24hours working for several hundred different part.Â
There are flexible replacement in production.Â
More than Tens of thousands of different export part on each month.Â
Total 1000~2000piece parts finished each day.Â
Why Choose Us?Â
1. We are a direct manufacturer have 16 years experience in aluminum die casting with very low piece price.Â
2. All kinds of surface treatments are available: Polishing, zinc plating, nickel plating, powder coating, e-coating, DIP coating, phosphate coating, anodizing, painting, etc...
3. We can provide fabrication, deep drawing, machining, welding and assembly.Â
4. Roviding samples with inportant dimensions and customizing inspection report, material certification to customer for validation and verification
5. We can working in a variety of drawing formats: PRO/E, solld works, Cimatron, AutoCAD and so on
6. We offer unique solutions to your profucts with reasonable price, good quality and best service.Â
7. We specialize in fast turn around with low volume orders. Please forward your specification for quotingÂ
Business type | Manufacturer |
Advantages | 1. We have many experience in aluminum casting service 2. We can accept small order for the beginning 3. Sample orcer can be finished in one week 4. Top quality guaranteed by skilled workers, managing system and status of facilities. 5. We have many long cooperation supplier. Supply ONE-STOP service 6. Customized size and spec /OEM. ODM available 7. Our wokers are all professional and all can speack English 8.100% inspect before delivery 9. Payments, we can accept some in advance, some before shipping |
Application | Our products have a wide use, such as Motorcycle, Bicycles, Truck, Equipment, Electronic, Amplifier, Machinery, Furniture and so on |
Item Name | Aluminum die casting |
General Products Application | Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system, Agriculture machine metal Parts, engine bracket, truck chassis bracket, gear box, gear housing, gear cover, shaft, spline shaft, pulley, flange, connection pipe, pipe, hydraulic valve, valve housing, Fitting, flange, wheel, fly wheel, oil pump housing, starter housing, coolant pump housing, transmission shaft, transmission gear, sprocket, chains etc. |
Applicable Material for casting | A356.0/ZL101, GAlSi7Mg (3.2371.61)/AlSi7Mg/, A-S7G, Al Si Alloy, Al Cu Alloy ZL201 Al Mg Alloy ZL301, ZL302, Al Zn Alloy ZL401Zn Alloy Zamak 3, Zamak 5, Zamak 7, Zamak 2, Or according to customer requirements. |
Applicable Machining Process | CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/Broaching/Reaming /Grinding/Honing and etc. |
Machining Tolerance | From 0.005mm-0.01mm-0.1mm |
Applicable Finish Surface Treatment | Shot/sand blast, polishing, Primer Painting, Powder coating, ED- Coating, Finish Painting, Anodize (White or Black Color) etc. |
MOQ for mass production | For die casting parts: 1000 PCS |
Lead Time | About 25 days for aluminium die casting |
FAQÂ
1. Are you a manufacturer or a trading company?Â
We are a professional manufacturer with over 15 years' export experience for designing and producing vehicle machinery parts.Â
2. How can IÂ get some samples?Â
If you need, we are glad to offer you samples for free, but the new clients are expected to pay the courier cost, and the charge will be deducted from the payment for formal order.Â
3. Can you make casting according to our drawing?Â
Yes, we can make casting according to your drawing, 2D drawing, or 3D CAD model. If the 3D CAD model can be supplied, the development of the tooling can be more efficient. But without 3D, based on 2D drawing we can still make the samples properly approved.Â
4. Can you make casting based on our samples?Â
Yes, we can make measurement based on your samples to make drawings for tooling making.Â
5. What's your quality control device in house?Â
We have spectrometer in house to monitor the chemical property, tensile test machine to control the mechanical property and UT Sonic as NDT checking method to control the casting detect under the surface of casting.Â
PROCESS
Drawing→ Mold → Die casting → Deburring → Drilling holes → Tapping → CNC Machining → CNC control center → Polishing → Surface Finishing → Assembly → Quality Inspection → Packing
DESCRIPTION
1 Drawing: Provide by customer, or design according as the sample.Â
2 Mold: Design and produce by ourself.Â
3 Product Material Option: A360, A380, ADC12, ADC3, AlSi12, AlSi9Cu, ZL102, ZL104
Production Capacity:Â
1:Â 2 set ABB Robotic arm arm for auto cast cylinder head mould.Â
Operation 6Â set moulds for cylinder head, /2 shift/1200PCS each day.Â
Average 20Tons aluminum each day.Â
2: Traditional casting:Â
Flexible replacement of different mould casting.Â
2 shift operation for 10~20 kinds of item.Â
Total 1000~2000 piece parts is casting capacity each day.Â
3: Machining:Â
For Cylinder Head: (A, B, C, D, E, F) six lean production lines for machining cylinder head.Â
24hours working.Â
Total finished machining part1000PCS and shipment 1000PCS each day.Â
For Export Part:Â
15 sets CNC machine can be 24hours working for several hundred different part.Â
There are flexible replacement in production.Â
More than Tens of thousands of different export part on each month.Â
Total 1000~2000piece parts finished each day.Â
Why Choose Us?Â
1. We are a direct manufacturer have 16 years experience in aluminum die casting with very low piece price.Â
2. All kinds of surface treatments are available: Polishing, zinc plating, nickel plating, powder coating, e-coating, DIP coating, phosphate coating, anodizing, painting, etc...
3. We can provide fabrication, deep drawing, machining, welding and assembly.Â
4. Roviding samples with inportant dimensions and customizing inspection report, material certification to customer for validation and verification
5. We can working in a variety of drawing formats: PRO/E, solld works, Cimatron, AutoCAD and so on
6. We offer unique solutions to your profucts with reasonable price, good quality and best service.Â
7. We specialize in fast turn around with low volume orders. Please forward your specification for quotingÂ
Business type | Manufacturer |
Advantages | 1. We have many experience in aluminum casting service 2. We can accept small order for the beginning 3. Sample orcer can be finished in one week 4. Top quality guaranteed by skilled workers, managing system and status of facilities. 5. We have many long cooperation supplier. Supply ONE-STOP service 6. Customized size and spec /OEM. ODM available 7. Our wokers are all professional and all can speack English 8.100% inspect before delivery 9. Payments, we can accept some in advance, some before shipping |
Application | Our products have a wide use, such as Motorcycle, Bicycles, Truck, Equipment, Electronic, Amplifier, Machinery, Furniture and so on |
Item Name | Aluminum die casting |
General Products Application | Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system, Agriculture machine metal Parts, engine bracket, truck chassis bracket, gear box, gear housing, gear cover, shaft, spline shaft, pulley, flange, connection pipe, pipe, hydraulic valve, valve housing, Fitting, flange, wheel, fly wheel, oil pump housing, starter housing, coolant pump housing, transmission shaft, transmission gear, sprocket, chains etc. |
Applicable Material for casting | A356.0/ZL101, GAlSi7Mg (3.2371.61)/AlSi7Mg/, A-S7G, Al Si Alloy, Al Cu Alloy ZL201 Al Mg Alloy ZL301, ZL302, Al Zn Alloy ZL401Zn Alloy Zamak 3, Zamak 5, Zamak 7, Zamak 2, Or according to customer requirements. |
Applicable Machining Process | CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/Broaching/Reaming /Grinding/Honing and etc. |
Machining Tolerance | From 0.005mm-0.01mm-0.1mm |
Applicable Finish Surface Treatment | Shot/sand blast, polishing, Primer Painting, Powder coating, ED- Coating, Finish Painting, Anodize (White or Black Color) etc. |
MOQ for mass production | For die casting parts: 1000 PCS |
Lead Time | About 25 days for aluminium die casting |
FAQÂ
1. Are you a manufacturer or a trading company?Â
We are a professional manufacturer with over 15 years' export experience for designing and producing vehicle machinery parts.Â
2. How can IÂ get some samples?Â
If you need, we are glad to offer you samples for free, but the new clients are expected to pay the courier cost, and the charge will be deducted from the payment for formal order.Â
3. Can you make casting according to our drawing?Â
Yes, we can make casting according to your drawing, 2D drawing, or 3D CAD model. If the 3D CAD model can be supplied, the development of the tooling can be more efficient. But without 3D, based on 2D drawing we can still make the samples properly approved.Â
4. Can you make casting based on our samples?Â
Yes, we can make measurement based on your samples to make drawings for tooling making.Â
5. What's your quality control device in house?Â
We have spectrometer in house to monitor the chemical property, tensile test machine to control the mechanical property and UT Sonic as NDT checking method to control the casting detect under the surface of casting.Â
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Oiles Bronze Bearing,Wrapped Bronze Bushing Co., Ltd. , http://www.nbbushing.com